{"id":8625,"date":"2023-11-30T03:14:29","date_gmt":"2023-11-30T03:14:29","guid":{"rendered":"https:\/\/masterskills.org\/blog\/?p=8625"},"modified":"2023-11-29T20:43:11","modified_gmt":"2023-11-29T20:43:11","slug":"loi-ich-cua-tpm-bao-tri-nang-suat-toan-dien","status":"publish","type":"post","link":"https:\/\/masterskills.org\/blog\/loi-ich-cua-tpm-bao-tri-nang-suat-toan-dien.html","title":{"rendered":"L\u1ee3i \u00edch c\u1ee7a TPM \u2013 B\u1ea3o tr\u00ec n\u0103ng su\u1ea5t to\u00e0n di\u1ec7n"},"content":{"rendered":"

TPM – B\u1ea3o tr\u00ec n\u0103ng su\u1ea5t to\u00e0n di\u1ec7n – l\u00e0 m\u1ed9t tri\u1ebft l\u00fd s\u1ea3n xu\u1ea5t tinh g\u1ecdn t\u1eadp trung v\u00e0o vi\u1ec7c \u0111\u1ea1t \u0111\u01b0\u1ee3c hi\u1ec7u qu\u1ea3 s\u1ea3n xu\u1ea5t g\u1ea7n nh\u01b0 ho\u00e0n h\u1ea3o. M\u1ee5c ti\u00eau c\u1ee7a TPM r\u1ea5t cao: kh\u00f4ng c\u00f3 s\u1ef1 c\u1ed1, kh\u00f4ng c\u00f3 \u0111i\u1ec3m d\u1eebng nh\u1ecf ho\u1eb7c ch\u1ea1y ch\u1eadm, kh\u00f4ng c\u00f3 khuy\u1ebft t\u1eadt v\u00e0 kh\u00f4ng c\u00f3 tai n\u1ea1n. TPM nh\u1ea5n m\u1ea1nh b\u1ea3o tr\u00ec ch\u1ee7 \u0111\u1ed9ng v\u00e0 ph\u00f2ng ng\u1eeba \u0111\u1ec3 t\u1ed1i \u0111a h\u00f3a tu\u1ed5i th\u1ecd v\u00e0 n\u0103ng su\u1ea5t c\u1ee7a thi\u1ebft b\u1ecb. N\u00f3 th\u1ef1c hi\u1ec7n \u0111i\u1ec1u n\u00e0y b\u1eb1ng c\u00e1ch trao quy\u1ec1n cho t\u1ea5t c\u1ea3 nh\u00e2n vi\u00ean ch\u1ecbu tr\u00e1ch nhi\u1ec7m v\u1ec1 c\u00e1c thi\u1ebft b\u1ecb \u0111\u00f3. D\u01b0\u1edbi \u0111\u00e2y l\u00e0 m\u1ed9t s\u1ed1 l\u1ee3i \u00edch c\u1ee7a TPM.<\/strong><\/p>\n

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L\u1ee2I \u00cdCH C\u1ee6A TPM 1: \u00cdT TH\u1edcI GIAN B\u1ea2O TR\u00cc NGO\u00c0I D\u1ef0 KI\u1ebeN<\/strong><\/h3>\n

Ph\u01b0\u01a1ng ph\u00e1p TPM t\u1eadp trung ch\u1ee7 y\u1ebfu v\u00e0o vi\u1ec7c trao quy\u1ec1n cho nh\u00e2n vi\u00ean v\u00e0 khuy\u1ebfn kh\u00edch nh\u00e2n vi\u00ean n\u1eafm quy\u1ec1n s\u1edf h\u1eefu m\u00e1y m\u00f3c c\u1ee7a h\u1ecd, t\u1eeb \u0111\u00f3 t\u0103ng th\u1eddi gian ho\u1ea1t \u0111\u1ed9ng s\u1ea3n xu\u1ea5t.<\/p>\n

TPM ph\u00e2n b\u1ed5 c\u00e1c c\u00f4ng vi\u1ec7c \u0111\u01b0\u1ee3c ho\u00e0n th\u00e0nh theo truy\u1ec1n th\u1ed1ng b\u1edfi nh\u00e2n vi\u00ean b\u1ea3o tr\u00ec cho t\u1ea5t c\u1ea3 nh\u00e2n vi\u00ean nh\u00e0 m\u00e1y. B\u1eb1ng c\u00e1ch \u0111\u00f3, m\u1ecdi ng\u01b0\u1eddi \u0111\u1ec1u c\u00f3 tr\u00e1ch nhi\u1ec7m b\u1ea3o tr\u00ec m\u00e1y m\u00f3c v\u00e0 thi\u1ebft b\u1ecb. Ch\u1ebf \u0111\u1ed9 TPM th\u01b0\u1eddng y\u00eau c\u1ea7u ng\u01b0\u1eddi v\u1eadn h\u00e0nh th\u1ef1c hi\u1ec7n c\u00e1c nhi\u1ec7m v\u1ee5 b\u1ea3o tr\u00ec s\u1ea3n xu\u1ea5t c\u01a1 b\u1ea3n v\u00e0 ch\u1ebf \u0111\u1ed9 l\u00e0m s\u1ea1ch, \u0111\u1ed3ng th\u1eddi khuy\u1ebfn kh\u00edch th\u00e1i \u0111\u1ed9 ch\u1ee7 \u0111\u1ed9ng \u0111\u1ed1i v\u1edbi c\u00e1c v\u1ea5n \u0111\u1ec1 ph\u00e1t hi\u1ec7n. \u0110i\u1ec1u n\u00e0y gi\u1ea3i ph\u00f3ng nh\u00e2n vi\u00ean b\u1ea3o tr\u00ec \u0111\u1ec3 th\u1ef1c hi\u1ec7n nhi\u1ec1u nhi\u1ec7m v\u1ee5 gia t\u0103ng gi\u00e1 tr\u1ecb h\u01a1n.<\/p>\n

Nh\u00e0 cung c\u1ea5p h\u00e0ng kh\u00f4ng v\u0169 tr\u1ee5 MRC Bearings \u0111\u00e3 c\u00f3 th\u1ec3 gi\u1ea3m g\u1ea7n 98% s\u1ed1 gi\u1edd b\u1ea3o tr\u00ec ngo\u00e0i k\u1ebf ho\u1ea1ch trong v\u00f2ng 8 th\u00e1ng k\u1ec3 t\u1eeb khi gi\u1edbi thi\u1ec7u ch\u01b0\u01a1ng tr\u00ecnh TPM. M\u1ed9t k\u1ebf ho\u1ea1ch TPM l\u1edbn \u0111\u00e3 \u0111\u01b0\u1ee3c tri\u1ec3n khai li\u00ean quan \u0111\u1ebfn vi\u1ec7c l\u00e0m s\u1ea1ch, ki\u1ec3m tra, b\u00f4i tr\u01a1n v\u00e0 th\u1ef1c hi\u1ec7n c\u00f4ng vi\u1ec7c s\u1eeda ch\u1eefa tr\u00ean m\u1ed9t b\u1ed9 ph\u1eadn c\u1ee7a m\u00e1y, sau \u0111\u00f3 to\u00e0n b\u1ed9 m\u00e1y \u0111\u01b0\u1ee3c s\u01a1n. S\u1ef1 ph\u1ea3n \u0111\u1ed1i c\u1ee7a nh\u00e2n vi\u00ean l\u00e0 m\u1ed1i quan t\u00e2m ban \u0111\u1ea7u c\u1ee7a c\u00f4ng ty, nh\u01b0ng k\u1ebft qu\u1ea3 t\u00edch c\u1ef1c \u0111\u00e3 s\u1edbm thay \u0111\u1ed5i suy ngh\u0129 c\u1ee7a m\u1ecdi ng\u01b0\u1eddi. Greg Folts, Gi\u00e1m \u0111\u1ed1c C\u1ea3i ti\u1ebfn Li\u00ean t\u1ee5c t\u1ea1i MRC Bearings cho bi\u1ebft: \u201cTr\u00ean th\u1ef1c t\u1ebf, ch\u00ednh nh\u1eefng ng\u01b0\u1eddi \u0111ang do d\u1ef1 l\u00fac \u0111\u1ea7u \u0111\u1ed9t nhi\u00ean h\u1ecfi khi n\u00e0o m\u00e1y c\u1ee7a h\u1ecd s\u1ebd \u0111\u01b0\u1ee3c l\u00ean l\u1ecbch \u00e1p d\u1ee5ng TPM.<\/p>\n

L\u1ee2I \u00cdCH C\u1ee6A TPM 2: M\u00d4I TR\u01af\u1edcNG L\u00c0M VI\u1ec6C AN TO\u00c0N H\u01a0N<\/strong><\/h3>\n

M\u00f4 h\u00ecnh TPM\u00a0<\/strong>\u0111\u01b0\u1ee3c t\u1ea1o th\u00e0nh t\u1eeb n\u1ec1n t\u1ea3ng 5S, \u0111\u1ea3m b\u1ea3o t\u1ea5t c\u1ea3 c\u00e1c kh\u00f4ng gian l\u00e0m vi\u1ec7c lu\u00f4n \u0111\u01b0\u1ee3c s\u1eafp x\u1ebfp, s\u1eafp x\u1ebfp theo th\u1ee9 t\u1ef1, s\u1ea1ch s\u1ebd v\u00e0 \u0111\u01b0\u1ee3c chu\u1ea9n h\u00f3a c\u0169ng nh\u01b0 t\u00e1m ho\u1ea1t \u0111\u1ed9ng h\u1ed7 tr\u1ee3, t\u1ea5t c\u1ea3 \u0111\u1ec1u mang l\u1ea1i m\u1ed9t n\u01a1i l\u00e0m vi\u1ec7c an to\u00e0n h\u01a1n.<\/span><\/p>\n

N\u00f3i m\u1ed9t c\u00e1ch \u0111\u01a1n gi\u1ea3n nh\u1ea5t, vi\u1ec7c t\u1eadp trung v\u00e0o 5S v\u00e0 b\u1ea3o tr\u00ec li\u00ean t\u1ee5c m\u00e1y m\u00f3c n\u00e0y gi\u00fap m\u00e1y m\u00f3c s\u1ea1ch s\u1ebd, kh\u1ecfe m\u1ea1nh, \u00edt c\u00f3 kh\u1ea3 n\u0103ng b\u1ecb l\u1ecfng \u1ed5 bi, r\u00f2 r\u1ec9 ch\u1ea5t b\u00f4i tr\u01a1n ho\u1eb7c c\u00e1c s\u1ef1 c\u1ed1 \u1ea9n d\u01b0\u1edbi c\u00e1c l\u1edbp b\u1ee5i b\u1ea9n. Ngo\u00e0i ra, v\u00ec m\u00f4i tr\u01b0\u1eddng l\u00e0m vi\u1ec7c b\u1ea9n c\u00f3 nguy c\u01a1 g\u00e2y th\u01b0\u01a1ng t\u00edch trong m\u00f4i tr\u01b0\u1eddng c\u00f4ng nghi\u1ec7p, m\u1ed9t ch\u1ebf \u0111\u1ed9 v\u1ec7 sinh \u0111\u01a1n gi\u1ea3n c\u00f3 th\u1ec3 mang l\u1ea1i \u0111i\u1ec1u k\u1ef3 di\u1ec7u cho s\u1ef1 an to\u00e0n.<\/p>\n

Ngo\u00e0i ra, c\u00e1c s\u1ef1 c\u1ed1 t\u1ea1i n\u01a1i l\u00e0m vi\u1ec7c x\u1ea3y ra do m\u1ea5t tr\u1eadt t\u1ef1 \u2013 v\u00ed d\u1ee5 nh\u01b0 d\u1ee5ng c\u1ee5 \u0111\u1ec3 sai ch\u1ed7, thi\u1ebft l\u1eadp m\u00e1y m\u00f3c kh\u00f4ng \u0111\u00fang c\u00e1ch ho\u1eb7c khu v\u1ef1c l\u00e0m vi\u1ec7c l\u1ed9n x\u1ed9n \u2013 \u0111\u1ec1u gi\u1ea3m.<\/p>\n

C\u00e1c ho\u1ea1t \u0111\u1ed9ng c\u1ee7a TPM c\u0169ng t\u1eadp trung v\u00e0o b\u1ed1 c\u1ee5c v\u00e0 d\u00f2ng ch\u1ea3y c\u1ee7a s\u1ea3n ph\u1ea9m v\u00e0 con ng\u01b0\u1eddi. Gi\u1ea3m thi\u1ec3u chuy\u1ec3n \u0111\u1ed9ng v\u00e0 l\u1ed9n x\u1ed9n v\u00e0 t\u1ed1i \u0111a h\u00f3a l\u01b0u l\u01b0\u1ee3ng s\u1ea3n ph\u1ea9m th\u00f4ng qua thi\u1ebft k\u1ebf s\u00e0n s\u1ebd gi\u1ea3m thi\u1ec3u r\u1ee7i ro v\u1ec1 an to\u00e0n.<\/p>\n

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L\u1ee2I \u00cdCH C\u1ee6A TPM 3: T\u0102NG CH\u1ea4T L\u01af\u1ee2NG \u0110\u1ea6U RA<\/strong><\/h3>\n

M\u1ed9t trong nh\u1eefng ho\u1ea1t \u0111\u1ed9ng h\u1ed7 tr\u1ee3 hay ‘tr\u1ee5 c\u1ed9t’ c\u1ee7a TPM l\u00e0 B\u1ea3o tr\u00ec Ch\u1ea5t l\u01b0\u1ee3ng, t\u00edch h\u1ee3p c\u00e1c c\u1ea3i ti\u1ebfn ch\u1ea5t l\u01b0\u1ee3ng v\u00e0o quy tr\u00ecnh s\u1ea3n xu\u1ea5t. C\u00e1ch ti\u1ebfp c\u1eadn n\u00e0y \u0111\u00e3 \u0111\u01b0\u1ee3c ch\u1ee9ng minh l\u00e0 c\u1ea3i thi\u1ec7n \u0111\u00e1ng k\u1ec3 ch\u1ea5t l\u01b0\u1ee3ng v\u00e0 s\u1ef1 h\u00e0i l\u00f2ng c\u1ee7a kh\u00e1ch h\u00e0ng.<\/p>\n

L\u1ee2I \u00cdCH C\u1ee6A TPM 4: T\u00c1C \u0110\u1ed8NG \u0110\u00c3 \u0110\u01af\u1ee2C CH\u1ee8NG MINH<\/strong><\/h3>\n

M\u1ee5c ti\u00eau ch\u00ednh c\u1ee7a TPM l\u00e0 \u0111\u1ea1t \u0111\u01b0\u1ee3c ‘s\u1ea3n xu\u1ea5t ho\u00e0n h\u1ea3o’ \u0111\u01b0\u1ee3c \u0111o l\u01b0\u1eddng b\u1eb1ng c\u00e1ch s\u1eed d\u1ee5ng \u0111i\u1ec3m Hi\u1ec7u qu\u1ea3 Thi\u1ebft b\u1ecb T\u1ed5ng th\u1ec3 (OEE) \u2013 ti\u00eau chu\u1ea9n v\u00e0ng \u0111\u1ec3 \u0111\u00e1nh gi\u00e1 n\u0103ng su\u1ea5t s\u1ea3n xu\u1ea5t.<\/p>\n

C\u00f3 th\u1ec3 \u00e1p d\u1ee5ng cho c\u1ea3 c\u00e0i \u0111\u1eb7t s\u1ea3n xu\u1ea5t r\u1eddi r\u1ea1c v\u00e0 theo quy tr\u00ecnh, OEE gi\u00fap c\u1ea3i thi\u1ec7n d\u1ec5 d\u00e0ng h\u01a1n v\u00ec n\u00f3 nhanh ch\u00f3ng x\u00e1c \u0111\u1ecbnh c\u00e1c khu v\u1ef1c m\u1ea5t m\u00e1t, ti\u1ebfn \u0111\u1ed9 \u0111o \u0111i\u1ec3m chu\u1ea9n v\u00e0 c\u1ea3i thi\u1ec7n n\u0103ng su\u1ea5t c\u1ee7a thi\u1ebft b\u1ecb \u2013 t\u1ea5t c\u1ea3 \u0111\u1ec1u c\u00f3 d\u1eef li\u1ec7u. C\u00e1c s\u1ed1 li\u1ec7u v\u1eefng c\u1ee7a OEE cho ph\u00e9p b\u1ea1n so s\u00e1nh c\u01a1 s\u1edf c\u1ee7a m\u00ecnh v\u1edbi ng\u00e0nh v\u00e0 ch\u1ee9ng minh ch\u01b0\u01a1ng tr\u00ecnh c\u1ea3i ti\u1ebfn TPM c\u1ee7a b\u1ea1n \u0111ang ho\u1ea1t \u0111\u1ed9ng hi\u1ec7u qu\u1ea3<\/p>\n

K\u1ebeT LU\u1eacN<\/strong><\/h3>\n

V\u1ec1 c\u1ed1t l\u00f5i, TPM h\u01b0\u1edbng \u0111\u1ebfn vi\u1ec7c c\u1ea3i thi\u1ec7n \u0111\u1ed9 tin c\u1eady c\u1ee7a thi\u1ebft b\u1ecb th\u00f4ng qua vi\u1ec7c b\u1ea3o tr\u00ec thi\u1ebft b\u1ecb. N\u1ebfu \u0111\u01b0\u1ee3c th\u1ef1c hi\u1ec7n \u0111\u00fang c\u00e1ch, TPM c\u00f3 th\u1ec3 mang l\u1ea1i nh\u1eefng k\u1ebft qu\u1ea3 l\u00e2u d\u00e0i, c\u00f3 th\u1ec3 \u0111o l\u01b0\u1eddng \u0111\u01b0\u1ee3c ch\u1eb3ng h\u1ea1n nh\u01b0 ch\u1ea5t l\u01b0\u1ee3ng \u0111\u1ea7u ra \u0111\u01b0\u1ee3c c\u1ea3i thi\u1ec7n, ch\u1ebf \u0111\u1ed9 b\u1ea3o tr\u00ec s\u1ea3n xu\u1ea5t \u0111\u01b0\u1ee3c c\u1ea3i thi\u1ec7n, gi\u1ea3m s\u1ef1 thay \u0111\u1ed5i v\u00e0 t\u1ea1o ra v\u0103n h\u00f3a ch\u1ee7 \u0111\u1ed9ng.<\/p>\n","protected":false},"excerpt":{"rendered":"

TPM – B\u1ea3o tr\u00ec n\u0103ng su\u1ea5t to\u00e0n di\u1ec7n – l\u00e0 m\u1ed9t tri\u1ebft l\u00fd s\u1ea3n xu\u1ea5t tinh g\u1ecdn t\u1eadp trung v\u00e0o vi\u1ec7c \u0111\u1ea1t \u0111\u01b0\u1ee3c hi\u1ec7u qu\u1ea3 s\u1ea3n xu\u1ea5t g\u1ea7n nh\u01b0 ho\u00e0n h\u1ea3o. M\u1ee5c ti\u00eau c\u1ee7a TPM r\u1ea5t cao: kh\u00f4ng c\u00f3 s\u1ef1 c\u1ed1, kh\u00f4ng c\u00f3 \u0111i\u1ec3m d\u1eebng nh\u1ecf ho\u1eb7c ch\u1ea1y ch\u1eadm, kh\u00f4ng c\u00f3 khuy\u1ebft t\u1eadt v\u00e0 kh\u00f4ng […]<\/p>\n","protected":false},"author":2,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[220,224],"tags":[424],"_links":{"self":[{"href":"https:\/\/masterskills.org\/blog\/wp-json\/wp\/v2\/posts\/8625"}],"collection":[{"href":"https:\/\/masterskills.org\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/masterskills.org\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/masterskills.org\/blog\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/masterskills.org\/blog\/wp-json\/wp\/v2\/comments?post=8625"}],"version-history":[{"count":0,"href":"https:\/\/masterskills.org\/blog\/wp-json\/wp\/v2\/posts\/8625\/revisions"}],"wp:attachment":[{"href":"https:\/\/masterskills.org\/blog\/wp-json\/wp\/v2\/media?parent=8625"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/masterskills.org\/blog\/wp-json\/wp\/v2\/categories?post=8625"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/masterskills.org\/blog\/wp-json\/wp\/v2\/tags?post=8625"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}