{"id":8628,"date":"2023-11-30T04:23:49","date_gmt":"2023-11-30T04:23:49","guid":{"rendered":"https:\/\/masterskills.org\/blog\/?p=8628"},"modified":"2023-12-21T15:06:40","modified_gmt":"2023-12-21T08:06:40","slug":"4-loi-ich-cua-ung-dung-bao-tri-nang-suat-toan-dien-tpm-trong-san-xuat","status":"publish","type":"post","link":"https:\/\/masterskills.org\/blog\/4-loi-ich-cua-ung-dung-bao-tri-nang-suat-toan-dien-tpm-trong-san-xuat.html","title":{"rendered":"4 l\u1ee3i \u00edch c\u1ee7a \u1ee9ng d\u1ee5ng B\u1ea3o tr\u00ec n\u0103ng su\u1ea5t to\u00e0n di\u1ec7n \u2013 TPM trong s\u1ea3n xu\u1ea5t"},"content":{"rendered":"<p>Trong b\u00e0i vi\u1ebft n\u00e0y, ch\u00fang ta s\u1ebd t\u00ecm hi\u1ec3u v\u1ec1 TPM trong s\u1ea3n xu\u1ea5t v\u00e0 4 l\u1ee3i \u00edch c\u1ee7a vi\u1ec7c \u00e1p d\u1ee5ng TPM trong s\u1ea3n xu\u1ea5t.<\/p>\n<h2><b>I. Gi\u1edbi thi\u1ec7u v\u1ec1 TPM trong s\u1ea3n xu\u1ea5t<\/b><\/h2>\n<ul>\n<li>\n<h3>Kh\u00e1i ni\u1ec7m v\u1ec1 TPM trong s\u1ea3n xu\u1ea5t<\/h3>\n<\/li>\n<\/ul>\n<p>TPM (Total Productive Maintenance) l\u00e0 m\u1ed9t h\u1ec7 th\u1ed1ng qu\u1ea3n l\u00fd b\u1ea3o tr\u00ec to\u00e0n di\u1ec7n. \u0110\u01b0\u1ee3c ph\u00e1t tri\u1ec3n b\u1edfi Nh\u1eadt B\u1ea3n v\u00e0o \u0111\u1ea7u nh\u1eefng n\u0103m 1970. N\u00f3 gi\u00fap \u0111\u1ea3m b\u1ea3o t\u00ednh kh\u1ea3 d\u1ee5ng c\u1ee7a c\u00e1c thi\u1ebft b\u1ecb trong qu\u00e1 tr\u00ecnh s\u1ea3n xu\u1ea5t v\u00e0 t\u1ed1i \u01b0u ho\u00e1 s\u1ef1 \u0111\u1ed3ng nh\u1ea5t c\u1ee7a qu\u00e1 tr\u00ecnh s\u1ea3n xu\u1ea5t.<\/p>\n<p>TPM bao g\u1ed3m c\u00e1c ho\u1ea1t \u0111\u1ed9ng b\u1ea3o tr\u00ec \u0111\u1ecbnh k\u1ef3 (routine maintenance), b\u1ea3o tr\u00ec \u0111\u1ecbnh h\u01b0\u1edbng (directional maintenance) v\u00e0 b\u1ea3o tr\u00ec t\u1ef1 \u0111\u1ed9ng (automatic maintenance). N\u00f3 c\u0169ng bao g\u1ed3m vi\u1ec7c \u0111\u00e0o t\u1ea1o nh\u00e2n vi\u00ean v\u00e0 th\u00fac \u0111\u1ea9y s\u1ef1 tham gia c\u1ee7a h\u1ecd trong qu\u00e1 tr\u00ecnh qu\u1ea3n l\u00fd b\u1ea3o tr\u00ec.<\/p>\n<ul>\n<li>\n<h3>L\u1ecbch s\u1eed ra \u0111\u1eddi c\u1ee7a TPM trong s\u1ea3n xu\u1ea5t<\/h3>\n<\/li>\n<\/ul>\n<p>TPM (Total Productive Maintenance) l\u00e0 m\u1ed9t ph\u01b0\u01a1ng ph\u00e1p qu\u1ea3n l\u00fd s\u1ea3n xu\u1ea5t \u0111\u01b0\u1ee3c ph\u00e1t tri\u1ec3n t\u1ea1i Nh\u1eadt B\u1ea3n v\u00e0o cu\u1ed1i nh\u1eefng n\u0103m 1950 v\u00e0 \u0111\u1ea7u nh\u1eefng n\u0103m 1960. Ban \u0111\u1ea7u, TPM \u0111\u01b0\u1ee3c \u00e1p d\u1ee5ng trong c\u00e1c ng\u00e0nh s\u1ea3n xu\u1ea5t s\u1eed d\u1ee5ng m\u00e1y m\u00f3c v\u00e0 thi\u1ebft b\u1ecb ph\u1ee9c t\u1ea1p nh\u01b0 ng\u00e0nh s\u1ea3n xu\u1ea5t \u00f4 t\u00f4, \u0111i\u1ec7n t\u1eed, th\u00e9p, gi\u1ea5y v\u00e0 bia.<\/p>\n<p>Trong nh\u1eefng n\u0103m 1980, TPM \u0111\u00e3 tr\u1edf th\u00e0nh m\u1ed9t ph\u01b0\u01a1ng ph\u00e1p qu\u1ea3n l\u00fd s\u1ea3n xu\u1ea5t ph\u1ed5 bi\u1ebfn \u1edf Nh\u1eadt B\u1ea3n. V\u00e0 \u0111\u01b0\u1ee3c \u00e1p d\u1ee5ng r\u1ed9ng r\u00e3i \u1edf c\u00e1c n\u01b0\u1edbc kh\u00e1c tr\u00ean th\u1ebf gi\u1edbi. TPM \u0111\u01b0\u1ee3c coi l\u00e0 m\u1ed9t ph\u1ea7n quan tr\u1ecdng c\u1ee7a ph\u01b0\u01a1ng ph\u00e1p\u00a0Lean Manufacturing. \u0110\u00e3 \u0111\u01b0\u1ee3c t\u00edch h\u1ee3p v\u00e0o nhi\u1ec1u h\u1ec7 th\u1ed1ng qu\u1ea3n l\u00fd s\u1ea3n xu\u1ea5t hi\u1ec7n \u0111\u1ea1i. Hi\u1ec7n nay, TPM \u0111ang \u0111\u01b0\u1ee3c s\u1eed d\u1ee5ng r\u1ed9ng r\u00e3i \u1edf c\u00e1c doanh nghi\u1ec7p s\u1ea3n xu\u1ea5t tr\u00ean to\u00e0n th\u1ebf gi\u1edbi.<\/p>\n<h2><b>II. L\u1ee3i \u00edch c\u1ee7a vi\u1ec7c \u00e1p d\u1ee5ng TPM trong s\u1ea3n xu\u1ea5t<\/b><\/h2>\n<ol>\n<li>\n<h3>T\u0103ng hi\u1ec7u su\u1ea5t v\u00e0 n\u0103ng su\u1ea5t s\u1ea3n xu\u1ea5t<\/h3>\n<\/li>\n<\/ol>\n<ul>\n<li>C\u1ea3i thi\u1ec7n qu\u00e1 tr\u00ecnh s\u1ea3n xu\u1ea5t<\/li>\n<\/ul>\n<p>TPM kh\u00f4ng ch\u1ec9 \u0111\u01a1n thu\u1ea7n l\u00e0 b\u1ea3o tr\u00ec, s\u1eeda ch\u1eefa c\u00e1c thi\u1ebft b\u1ecb, m\u00e0 c\u00f2n \u0111\u1eb7t m\u1ee5c ti\u00eau t\u1ed1i \u01b0u h\u00f3a hi\u1ec7u su\u1ea5t c\u1ee7a c\u00e1c thi\u1ebft b\u1ecb v\u00e0 t\u0103ng n\u0103ng su\u1ea5t s\u1ea3n xu\u1ea5t.<\/p>\n<p>Trong qu\u00e1 tr\u00ecnh tri\u1ec3n khai TPM, c\u00e1c nh\u00e0 qu\u1ea3n l\u00fd v\u00e0 nh\u00e2n vi\u00ean \u0111\u01b0\u1ee3c \u0111\u00e0o t\u1ea1o \u0111\u1ec3 hi\u1ec3u r\u00f5 c\u00e1c quy tr\u00ecnh s\u1ea3n xu\u1ea5t. T\u1eeb \u0111\u00f3 t\u00ecm c\u00e1ch c\u1ea3i thi\u1ec7n ch\u00fang. C\u00e1c thi\u1ebft b\u1ecb v\u00e0 m\u00e1y m\u00f3c \u0111\u01b0\u1ee3c b\u1ea3o tr\u00ec, v\u1ec7 sinh v\u00e0 ki\u1ec3m tra th\u01b0\u1eddng xuy\u00ean \u0111\u1ec3 \u0111\u1ea3m b\u1ea3o ho\u1ea1t \u0111\u1ed9ng \u1ed5n \u0111\u1ecbnh v\u00e0 tr\u00e1nh s\u1ef1 c\u1ed1 h\u1ecfng h\u00f3c kh\u00f4ng \u0111\u00e1ng c\u00f3.<\/p>\n<ul>\n<li>Gi\u1ea3m th\u1eddi gian ch\u1ebft m\u00e1y<\/li>\n<\/ul>\n<p>V\u1edbi TPM, qu\u00e1 tr\u00ecnh s\u1ea3n xu\u1ea5t \u0111\u01b0\u1ee3c c\u1ea3i thi\u1ec7n th\u00f4ng qua vi\u1ec7c lo\u1ea1i b\u1ecf c\u00e1c s\u1ef1 c\u1ed1 v\u1ec1 thi\u1ebft b\u1ecb. Gi\u1ea3m thi\u1ec3u th\u1eddi gian ch\u1ebft m\u00e1y v\u00e0 t\u0103ng t\u1ed1c \u0111\u1ed9 s\u1ea3n xu\u1ea5t. C\u00e1c nh\u00e2n vi\u00ean \u0111\u01b0\u1ee3c \u0111\u00e0o t\u1ea1o \u0111\u1ec3 th\u1ef1c hi\u1ec7n quy tr\u00ecnh s\u1ea3n xu\u1ea5t \u0111\u00fang c\u00e1ch v\u00e0 t\u1ed1i \u01b0u h\u00f3a th\u1eddi gian s\u1ea3n xu\u1ea5t.<\/p>\n<ol start=\"2\">\n<li>\n<h3>C\u1ea3i thi\u1ec7n ch\u1ea5t l\u01b0\u1ee3ng s\u1ea3n ph\u1ea9m<\/h3>\n<\/li>\n<\/ol>\n<ul>\n<li>Ph\u00e1t hi\u1ec7n s\u1edbm c\u00e1c l\u1ed7i trong qu\u00e1 tr\u00ecnh s\u1ea3n xu\u1ea5t<\/li>\n<\/ul>\n<p>TPM gi\u00fap ph\u00e1t hi\u1ec7n s\u1edbm c\u00e1c l\u1ed7i trong qu\u00e1 tr\u00ecnh s\u1ea3n xu\u1ea5t v\u00e0 c\u00f3 gi\u1ea3i ph\u00e1p \u0111\u1ec3 kh\u1eafc ph\u1ee5c nh\u1eefng l\u1ed7i \u0111\u00f3 ngay l\u1eadp t\u1ee9c. Tr\u00e1nh vi\u1ec7c s\u1ea3n xu\u1ea5t ra nh\u1eefng s\u1ea3n ph\u1ea9m kh\u00f4ng \u0111\u1ea1t ch\u1ea5t l\u01b0\u1ee3ng v\u00e0 l\u00e0m gi\u1ea3m ni\u1ec1m tin c\u1ee7a kh\u00e1ch h\u00e0ng.<\/p>\n<ul>\n<li>Gi\u1ea3m t\u1ef7 l\u1ec7 l\u1ed7i s\u1ea3n ph\u1ea9m<\/li>\n<\/ul>\n<p>B\u1eb1ng c\u00e1ch duy tr\u00ec v\u00e0 b\u1ea3o d\u01b0\u1ee1ng c\u00e1c thi\u1ebft b\u1ecb s\u1ea3n xu\u1ea5t, TPM gi\u00fap gi\u1ea3m t\u1ef7 l\u1ec7 l\u1ed7i s\u1ea3n ph\u1ea9m do thi\u1ebft b\u1ecb b\u1ecb h\u1ecfng ho\u1eb7c kh\u00f4ng ho\u1ea1t \u0111\u1ed9ng \u0111\u00fang c\u00e1ch. Vi\u1ec7c gi\u1ea3m t\u1ef7 l\u1ec7 l\u1ed7i s\u1ea3n ph\u1ea9m c\u0169ng gi\u00fap gi\u1ea3m chi ph\u00ed s\u1ea3n xu\u1ea5t v\u00e0 t\u0103ng hi\u1ec7u su\u1ea5t s\u1ea3n xu\u1ea5t.<\/p>\n<ol start=\"3\">\n<li>\n<h3>Ti\u1ebft ki\u1ec7m chi ph\u00ed s\u1ea3n xu\u1ea5t<\/h3>\n<\/li>\n<\/ol>\n<ul>\n<li>Gi\u1ea3m chi ph\u00ed b\u1ea3o tr\u00ec v\u00e0 s\u1eeda ch\u1eefa thi\u1ebft b\u1ecb<\/li>\n<\/ul>\n<p>B\u1eb1ng c\u00e1ch gi\u1ea3m thi\u1ec3u c\u00e1c s\u1ef1 c\u1ed1 v\u00e0 l\u1ed7i k\u1ef9 thu\u1eadt. TPM gi\u00fap t\u0103ng tu\u1ed5i th\u1ecd c\u1ee7a thi\u1ebft b\u1ecb, gi\u1ea3m t\u1ea7n su\u1ea5t b\u1ea3o tr\u00ec v\u00e0 s\u1eeda ch\u1eefa. V\u00e0 tr\u00e1nh \u0111\u01b0\u1ee3c nh\u1eefng chi ph\u00ed kh\u00f4ng c\u1ea7n thi\u1ebft. Vi\u1ec7c gi\u1ea3m chi ph\u00ed b\u1ea3o tr\u00ec v\u00e0 s\u1eeda ch\u1eefa thi\u1ebft b\u1ecb c\u0169ng gi\u00fap t\u0103ng t\u00ednh kh\u1ea3 d\u1ee5ng c\u1ee7a thi\u1ebft b\u1ecb. \u0110\u1ea3m b\u1ea3o s\u1ef1 \u1ed5n \u0111\u1ecbnh c\u1ee7a qu\u00e1 tr\u00ecnh s\u1ea3n xu\u1ea5t v\u00e0 gi\u00fap doanh nghi\u1ec7p ti\u1ebft ki\u1ec7m chi ph\u00ed.<\/p>\n<ul>\n<li>Gi\u1ea3m thi\u1ec3u l\u00e3ng ph\u00ed v\u1eadt t\u01b0 v\u00e0 nguy\u00ean li\u1ec7u<\/li>\n<\/ul>\n<p>Trong TPM, vi\u1ec7c duy tr\u00ec v\u00e0 n\u00e2ng cao hi\u1ec7u qu\u1ea3 ho\u1ea1t \u0111\u1ed9ng c\u1ee7a c\u00e1c thi\u1ebft b\u1ecb, m\u00e1y m\u00f3c s\u1ebd gi\u00fap gi\u1ea3m thi\u1ec3u l\u00e3ng ph\u00ed v\u1eadt t\u01b0 v\u00e0 nguy\u00ean li\u1ec7u. C\u00e1c thi\u1ebft b\u1ecb \u0111\u01b0\u1ee3c b\u1ea3o tr\u00ec \u0111\u1ecbnh k\u1ef3, \u0111\u00fang c\u00e1ch s\u1ebd ho\u1ea1t \u0111\u1ed9ng \u1ed5n \u0111\u1ecbnh v\u00e0 ti\u1ebft ki\u1ec7m h\u01a1n. \u0110\u1ed3ng th\u1eddi, TPM c\u00f2n gi\u00fap t\u0103ng c\u01b0\u1eddng ki\u1ec3m so\u00e1t qu\u00e1 tr\u00ecnh s\u1ea3n xu\u1ea5t, gi\u00fap ng\u0103n ch\u1eb7n nh\u1eefng l\u1ed7i xu\u1ea5t hi\u1ec7n, gi\u1ea3m thi\u1ec3u vi\u1ec7c ph\u1ea3i s\u1eed d\u1ee5ng v\u1eadt t\u01b0, nguy\u00ean li\u1ec7u \u0111\u1ec3 s\u1ea3n xu\u1ea5t l\u1ea1i.<\/p>\n<ol start=\"4\">\n<li>\n<h3>T\u0103ng \u0111\u1ed9 an to\u00e0n v\u00e0 gi\u1ea3m tai n\u1ea1n lao \u0111\u1ed9ng<\/h3>\n<\/li>\n<\/ol>\n<ul>\n<li>N\u00e2ng cao \u00fd th\u1ee9c an to\u00e0n lao \u0111\u1ed9ng c\u1ee7a nh\u00e2n vi\u00ean<\/li>\n<\/ul>\n<p>TPM gi\u00fap c\u1ea3i thi\u1ec7n \u00fd th\u1ee9c an to\u00e0n lao \u0111\u1ed9ng c\u1ee7a nh\u00e2n vi\u00ean b\u1eb1ng c\u00e1ch t\u1ea1o ra m\u00f4i tr\u01b0\u1eddng l\u00e0m vi\u1ec7c an to\u00e0n. Gi\u1ea3m thi\u1ec3u tai n\u1ea1n lao \u0111\u1ed9ng v\u00e0 t\u0103ng c\u01b0\u1eddng \u00fd th\u1ee9c an to\u00e0n cho nh\u00e2n vi\u00ean th\u00f4ng qua vi\u1ec7c tham gia b\u1ea3o tr\u00ec v\u00e0 s\u1eeda ch\u1eefa thi\u1ebft b\u1ecb s\u1ea3n xu\u1ea5t. Ngo\u00e0i ra, c\u00f2n cung c\u1ea5p d\u1eef li\u1ec7u hi\u1ec7u su\u1ea5t thi\u1ebft b\u1ecb s\u1ea3n xu\u1ea5t gi\u00fap doanh nghi\u1ec7p qu\u1ea3n l\u00fd v\u00e0 n\u00e2ng c\u1ea5p thi\u1ebft b\u1ecb \u0111\u1ec3 t\u0103ng c\u01b0\u1eddng an to\u00e0n lao \u0111\u1ed9ng.<\/p>\n<ul>\n<li>Gi\u1ea3m thi\u1ec3u tai n\u1ea1n lao \u0111\u1ed9ng v\u00e0 th\u01b0\u01a1ng t\u1eadt<\/li>\n<\/ul>\n<p>TPM c\u00f2n gi\u00fap c\u1ea3i thi\u1ec7n quy tr\u00ecnh l\u00e0m vi\u1ec7c v\u00e0 s\u1eafp x\u1ebfp kh\u00f4ng gian l\u00e0m vi\u1ec7c. Gi\u00fap gi\u1ea3m thi\u1ec3u c\u00e1c r\u1ee7i ro an to\u00e0n trong qu\u00e1 tr\u00ecnh s\u1ea3n xu\u1ea5t v\u00e0 v\u1eadn h\u00e0nh thi\u1ebft b\u1ecb. Khi c\u00e1c nh\u00e2n vi\u00ean tham gia v\u00e0o qu\u00e1 tr\u00ecnh b\u1ea3o tr\u00ec v\u00e0 s\u1eeda ch\u1eefa thi\u1ebft b\u1ecb. H\u1ecd c\u0169ng \u0111\u01b0\u1ee3c \u0111\u00e0o t\u1ea1o v\u00e0 nh\u1eadn th\u1ee9c \u0111\u01b0\u1ee3c t\u1ea7m quan tr\u1ecdng c\u1ee7a an to\u00e0n lao \u0111\u1ed9ng. T\u1eeb \u0111\u00f3 gi\u1ea3m thi\u1ec3u nguy c\u01a1 tai n\u1ea1n v\u00e0 th\u01b0\u01a1ng t\u1eadt cho b\u1ea3n th\u00e2n v\u00e0 \u0111\u1ed3ng nghi\u1ec7p.<\/p>\n<h2><b>III. C\u00e1c b\u01b0\u1edbc \u00e1p d\u1ee5ng TPM trong s\u1ea3n xu\u1ea5t<\/b><\/h2>\n<p>M\u1eddi anh ch\u1ecb tham kh\u1ea3o \u0111\u1ea7y \u0111\u1ee7 c\u00e1c b\u01b0\u1edbc \u00e1p d\u1ee5ng TPM t\u1ea1i \u0111\u00e2y:<\/p>\n<h2><b>IV. K\u1ebft lu\u1eadn<\/b><\/h2>\n<ul>\n<li>TPM l\u00e0 m\u1ed9t ph\u01b0\u01a1ng ph\u00e1p qu\u1ea3n l\u00fd s\u1ea3n xu\u1ea5t hi\u1ec7u qu\u1ea3 v\u00e0 gi\u00fap t\u0103ng c\u01b0\u1eddng n\u0103ng su\u1ea5t, ch\u1ea5t l\u01b0\u1ee3ng s\u1ea3n ph\u1ea9m, ti\u1ebft ki\u1ec7m chi ph\u00ed v\u00e0 n\u00e2ng cao \u0111\u1ed9 an to\u00e0n lao \u0111\u1ed9ng.<\/li>\n<li>Vi\u1ec7c \u00e1p d\u1ee5ng TPM trong s\u1ea3n xu\u1ea5t c\u1ea7n c\u00f3 s\u1ef1 l\u00e3nh \u0111\u1ea1o v\u00e0 tham gia t\u00edch c\u1ef1c c\u1ee7a to\u00e0n b\u1ed9 nh\u00e2n vi\u00ean trong doanh nghi\u1ec7p.<\/li>\n<\/ul>\n","protected":false},"excerpt":{"rendered":"<p>Trong b\u00e0i vi\u1ebft n\u00e0y, ch\u00fang ta s\u1ebd t\u00ecm hi\u1ec3u v\u1ec1 TPM trong s\u1ea3n xu\u1ea5t v\u00e0 4 l\u1ee3i \u00edch c\u1ee7a vi\u1ec7c \u00e1p d\u1ee5ng TPM trong s\u1ea3n xu\u1ea5t. I. Gi\u1edbi thi\u1ec7u v\u1ec1 TPM trong s\u1ea3n xu\u1ea5t Kh\u00e1i ni\u1ec7m v\u1ec1 TPM trong s\u1ea3n xu\u1ea5t TPM (Total Productive Maintenance) l\u00e0 m\u1ed9t h\u1ec7 th\u1ed1ng qu\u1ea3n l\u00fd b\u1ea3o tr\u00ec to\u00e0n di\u1ec7n. [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[220,224],"tags":[425],"_links":{"self":[{"href":"https:\/\/masterskills.org\/blog\/wp-json\/wp\/v2\/posts\/8628"}],"collection":[{"href":"https:\/\/masterskills.org\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/masterskills.org\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/masterskills.org\/blog\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/masterskills.org\/blog\/wp-json\/wp\/v2\/comments?post=8628"}],"version-history":[{"count":0,"href":"https:\/\/masterskills.org\/blog\/wp-json\/wp\/v2\/posts\/8628\/revisions"}],"wp:attachment":[{"href":"https:\/\/masterskills.org\/blog\/wp-json\/wp\/v2\/media?parent=8628"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/masterskills.org\/blog\/wp-json\/wp\/v2\/categories?post=8628"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/masterskills.org\/blog\/wp-json\/wp\/v2\/tags?post=8628"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}