Manufacturing and Maintenance Training Programs

PROGRAM OVERVIEW

Strengthening production, maintenance and improvement capabilities in the factory

This portfolio supports factories in developing capabilities across safety, planning, scheduling, supervision, Lean–Kaizen, quality, maintenance, data and team management. Course groups can be combined by level and real operational challenges.

Objectives

Standardize safety, discipline, standards and shopfloor working methods
Improve production planning, scheduling, control and reporting capability
Improve productivity through 5S, Kaizen, Lean and waste elimination
Increase equipment reliability, reduce unplanned downtime and improve maintenance effectiveness
Reduce quality defects through root-cause analysis, prevention and improvement tools
Develop production team leader, supervisor, workshop manager and factory management capability
Use data, cost and risk perspectives to continuously optimize operations

Learner Profile

Production Team Leaders
Supervisors / Workshop Managers
Production Engineers
Maintenance Department
Factory Leaders

PROGRAM PORTFOLIO

Manufacturing, maintenance and improvement course groups

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01Safety, Discipline and Manufacturing Foundations

Standardize work practices, safety, operational discipline and collaboration foundations on the production floor.

02Production Planning, Scheduling and Control

Improve planning, forecasting, production scheduling, line management and progress reporting capability.

035S, Kaizen and Lean Manufacturing

Implement continuous improvement, eliminate waste, optimize production flow and improve operating performance.

04Shopfloor, Visual Management and Layout

Strengthen shopfloor management, layout arrangement, material flow control and line balancing capability.

05Quality, Six Sigma and Defect Prevention

Equip teams with tools for quality control, root-cause analysis, incident handling and product defect prevention.

06Maintenance, Equipment and Technical Assets

Develop proactive maintenance systems and management of assets, engineering, equipment and production tools.

07Cost, Risk, Data and Operational Optimization

Control costs, analyze product cost, manage risk and use data and digital tools to optimize production.

08Team Management and Factory Leadership

Develop people management capability for production team leaders, workshop managers and production leaders at all levels.

Factory capability development roadmap

01

Shopfloor Foundations

New Employees / Production Team Leaders

Safety, 5S, Kaizen, team leader skills and operational discipline.

02

Management and Improvement

Supervisors / Workshop Managers

Planning, supervision, Lean, TPM and problem-solving tools.

03

System Optimization

Factory Leaders

Data, assets, risk, quality and operations strategy.

Operational optimization starts with the capability of the production team

Masterskills supports building roadmaps by management level, operating area and improvement priorities for each factory.

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Personal Development Courses

Management Skills Courses

Leadership Skills Courses

Customer Service Courses

Sales and Marketing Courses

Manufacturing and Maintenance Courses

Purchasing and Warehousing Courses

Human Resources Courses

Quality Management

Risk Management Courses

Customized Training Programs

Manufacturing and Maintenance